In the process of CNC machining, the processed products are often
counterproductive for some reason or another, and many friends who have
just entered the industry often encounter many problems and failures, so
what problems will often occur in CNC machining? Let's learn together.
CNC machining often has the following problems:
1. The workpiece produces a taper size head phenomenon:
The
placement level of the machine tool is not adjusted properly, one is
high and the other is low, resulting in unstable placement. When turning
the long axis, the contribution material is relatively hard, and the
tool eats the knife deeply, resulting in the phenomenon of knife
yielding, and the tailstock thimble and the spindle are not concentric.
2. The arc processing effect is not ideal, and the size is not in place:
The
overlapping of vibration frequencies causes resonance and processing
technology; the parameter setting is unreasonable, the feed speed is too
large, and the arc processing is out of step; the looseness caused by
the large screw gap or the loss of step caused by the screw is too
tight, and the synchronous belt is worn.
3. Each process of the workpiece has the phenomenon of increasing or decreasing:
Programming
errors; unreasonable system parameter settings; improper configuration
settings; regular and periodic changes in mechanical transmission
components.
4. The dimensional changes caused by the system are unstable:
The
system parameter setting is unreasonable; the working voltage is
unstable; the system is affected by external interference, causing the
system to lose synchronization, and capacitors have been added, but the
impedance between the system and the driver does not match, resulting in
loss of useful signals, and abnormal signal transmission between the
system and the driver ; System damage or internal failure.
To sum
up, I have made a brief introduction to the problems that often occur in
CNC machining. I hope it can help you. You must pay attention to the
CNC machining process, and do inspections and preparations in advance.